The US catheter manufacturing technologies market size was calculated at USD 9.51 billion in 2024 and is predicted to attain around USD 36.75 billion by 2034, expanding at a CAGR of 14.47% from 2025 to 2034. Expansion of ambulatory surgical & specialty centers globally, rising demand for minimally invasive surgeries, growing global geriatric population base, and increasing prevalence of cardiovascular diseases are driving the growth of the U.S. catheter manufacturing technologies market.
Highlights of the US Catheter Manufacturing Technologies Market
- By manufacturing process, the braiding segment held a dominant presence in the U.S. market in 2024.
- By manufacturing process, the laser welding segment is expected to grow at the fastest rate in the market during the forecast period of 2025 to 2034.
Industry Valuation and Growth Rate Projection
| Industry Worth |
Details |
| Market Size in 2025 |
USD 10.93 Billion |
| Market Size by 2034 |
USD 36.75 Billion |
| Market Growth Rate from 2025 to 2034 |
CAGR of 14.47% |
The U.S. catheter manufacturing technologies market refers to the production, distribution, and application of catheter manufacturing technologies, which is a complex and highly regulated process that involves the manufacturing of medical devices used for various purposes. A catheter is a tube that is inserted into our bladder, allowing our urine to drain freely. The most common reasons for using a catheter are to rest the bladder following an episode of urinary retention and to rest the bladder after surgery, most commonly bladder, bowel, or urinary tract surgery.
Expansion of ambulatory surgical & specialty centers globally, rising demand for minimally invasive surgeries, growing global senior population base, and increasing prevalence of cardiovascular disorders are driving the growth of the U.S. market.
- According report published by Hospital Safety Grade, 13000 deaths are associated with urinary tract infections (UTIs) each year. There are estimated to be 449,334 catheter-associated urinary tract infection (CAUTI) events per year. Each CAUTI is associated with a medical cost of $758. A total of over $340 million is spent on health care attributable to the incidence of CAUTI in the U.S. each year.
Catheter Manufacturing Technologies: Stats and Figures
- According to a report published by Medscape reference in January 2025, the United States statistics of urinary tract infection (UTI) and cystitis (bladder infection) in females. UTIs in
- women are very common. Nearly 25-40% of women in the United States aged 20-40 years have had a UTI. UTIs account for over 6 million patient visits to physicians per year in the United States; approximately 20% of those visits are to EDs.
- According to a study report, the CAUTI rate in India was 9.4 per 1000 urinary catheter days, while the overall magnitude was 14.67%. It was predominantly reported in the 51-70 years age group (34%), and females (63.63%), with Escherichia Coli being the commonest pathogen.
How has AI Benefited the U.S. Catheter Manufacturing Technologies Market?
The artificial intelligence (AI) catheter is also mainly useful for the posterior and anterior takeoff. For the right coronary artery (RCA), in the case of a common transverse origin with a normal aorta, Judkins right (JR) 4 allows us to perform most interventions, downsizing to 3.5 or upsizing to 4.5-5, as needed. For urologists, AI represents a transformative opportunity for improving care at every stage of care for the surgical patient, including diagnosis, surgical management, and postoperative follow-up. AI-based tools can streamline and improve several aspects of patient management, from monitoring to decision making. The main benefit of AI is its versatility, its ability to improve efficiency, automate processes, and generate insights across industries. From transforming healthcare with faster diagnostics to improving business operations with intelligent automation, AI is fundamentally changing how we work and live.
- In August 2024, the U.S. Food and Drug Administration (FDA) has cleared Siemens Healthineers’ Acuson Origin AI-powered cardiovascular ultrasound system. According to Siemens, Acuson Origin can be used for diagnostic, structural heart, vascular, electrophysiological, and pediatric procedures in cardiovascular care. The system can produce more than 5,600 AI-based measurements on transthoracic echocardiography (TTE) and transesophageal echocardiography (TEE). In addition, Siemens noted that the AcuNav Lumos 4D intracardiac echocardiography (ICE) catheter is designed exclusively for Acuson Origin.
What are the U.S. Catheter Manufacturing Technologies Market Drivers?
Expansion of ambulatory surgical & specialty centers globally: Unlike the traditional hospital system, ambulatory surgical & specialty centers are designed with patient convenience in mind. Ambulatory surgical & specialty centers refer to medical services performed on an outpatient basis, without admission to a hospital or other facility. These centers may offer more flexible scheduling, enabling patients to undergo procedures at times that are convenient for them. Medicare-certified ambulatory surgical centers (ASCs) operate exclusively to provide surgical services to patients who do not need hospitalization and whose expected duration of services does not exceed 24 hours.
- In April 2024, $9.75 million investment in Marina Orthopedic & Spine Institute (MOSI), a trailblazing Los Angeles-metro independent surgery center that has set a national standard for minimally invasive spine and joint procedures, was announced by Commons Clinic, a leading value-based physician group reinventing musculoskeletal (MSK) care.
- Rising demand for minimally invasive surgeries: The benefits of minimally invasive surgeries (MIS) include cameras and smaller instruments used in minimally invasive procedures make cutting large portions of tissue unnecessary. Smaller wounds cause less pain and heal faster due to MIS is associated with faster healing; the duration of post-surgery pain and discomfort may also be shorter. MIS accesses our organs through small, keyhole incisions. Examples include robotic, laparoscopic, and arthroscopic surgery.
- In June 2025, the launch of two minimally invasive cardiac surgery (MICS) procedures was launched by Bangkok Heart Hospital. The hospital also offers 3D Endoscopic Valve Surgery, which is suitable for mitral and aortic valve procedures, and also for congenital defects like atrial septal defects.
What are the U.S. Catheter Manufacturing Technologies Market Restraints?
- High cost of advanced catheters: The high costs of advanced catheters are generally due to specialized materials, complex manufacturing processes, and innovative technologies used in their design, which help to reduce complications and improve patient outcomes. The health care provider may recommend that you use a catheter if you have surgery on the prostate or genitals, urinary retention, and urinary incontinence. Mapping catheters are also the most expensive catheters; some catheters are more than $2000 new.
- Infection risks: The main risk of using a urinary catheter is that it can sometimes allow bacteria to enter our body. This can cause an infection in the bladder, urethra, or, less commonly, in the kidneys. These types of infection are known as urinary tract infections (UTIs). Catheter track infection, septicemia, and infected venous thrombosis are the most severe forms of infection and need catheter withdrawal and systematic antibiotic therapy. The risk factors for catheter-related infections include length of ICU stay, local signs of inflammation, duration of catheterization, multilumen catheter, catheter insertion site, primary clinical diagnosis, gender, and age.
What are the U.S. Catheter Manufacturing Technologies Market Opportunities?
- Technological integration: The prototype of the new catheter features advanced friction control modules to precisely control the friction between the catheter and the vessel wall. The friction is modulated via ultrasonic vibrations, which overpressurize the thin fluid layer. Technological integration can significantly reduce the incidence of CAUTIs, improve diagnosis, decrease the duration of catheter use, and improve patient safety. The integration of catheter reprocessing considerations into their technology development can benefit patients, hospitals, and manufacturers alike.
Industry Leader Announcements
- Andre Rosales, Vice President and General Manager of Stryker’s Endoscopy business
Andre Rosales, Vice President and General Manager of Stryker’s Endoscopy business, said, “Stryker partnered with our surgeon users to design the 1788 platform to be a powerful partner in the OR and to enhance the surgical experience across specialties. This is another way in which Stryker is living up to its rich legacy of delivering the most innovative surgical technology to help surgeons support improved patient outcomes.”
Segmental Insights
Manufacturing Process Insights
The braiding segment held a dominant presence in the U.S. catheter manufacturing technologies market in 2024. Braiding technology has potential for reducing costs. The benefits of braiding in catheters include customizable flexibility, enhanced kink resistance, increased pushability, and improved torque control. Braiding provides strengthening and mechanical reinforcement to the catheter. Several catheters are metal braiding, advances in polymer technology leading to the development of enhanced monofilament and fiber braiding. Medical professionals rely on braided catheters for their reliability and consistent performance across many clinical scenarios. Braided catheter medical tubing provides many benefits, including torque transmission, column strength, and burst pressure resistance.
The laser welding segment is expected to grow at the fastest rate in the U.S. catheter manufacturing technologies market during the forecast period of 2025 to 2034. Laser welding’s main benefit over traditional technologies is that it is cooler, resulting in fewer internal stresses in the joint. This process achieves a strong bond in applications in which the weld only penetrates less than 1 mm deep. In the medical industry, laser welding is transforming the market by offering manufacturers a versatile yet effective method for fabricating high-quality medical devices that meet the stringent requirements of this industry.
Coiling in catheter designs, featuring an internal helical-coil spring, are generally chosen for their enhanced kink resistance, which helps to prevent the catheter from twisting and collapsing as it progresses through tortuous vessels. This allows quicker, easier, and more successful procedures. The coil can be adapted in many ways by playing with the diameter, pitch, and stiffness. This can enhance the device’s ability to resist deformation.
RF (Radio Frequency) Welding of catheter has excellent healing properties and is reliable and robust. It can accurately control the temperature and heating evenly, ensuring the catheter quality. The RF welding process is fast and efficient. It is suitable for large-scale production, which is generally completed within a few seconds.
Reflow technology in catheters, also called a catheter lamination machine, is a device specially designed to heat and reshape the catheter, especially for the processing of multi-layer catheters. This machine controls the pressure and temperature to make the catheter material flow during the lamination process, thus ensuring a good bond between the different material layers.
Recent Developments in the U.S. Catheter Manufacturing Technologies Market
- In January 2025, a plan to unveil StreamLiner NG, the latest addition to the company’s StreamLiner series of ultra-thin-walled catheter PTFE liners engineered for flexibility and superior strength, was announced by a global leader in advanced polymer solutions and catheter manufacturing, Zeus.
- In November 2024, an online tool that allows customers to design balloon catheter prototypes built to their specifications was announced by Vention Medical. The new ModCath online design tool allows users to select from a full range of modular features to design complete balloon catheters, reportedly delivered faster and cheaper than through traditional methods.
- In November 2023, a new, advanced ultrasound system designed to help improve clinician efficiency when placing peripherally inserted central catheters (PICCs), central venous catheters, IV lines, and other vascular access devices was launched by BD (Becton, Dickinson, and Company), a leading global medical technology company.
Competitive Landscape
- Company Name: Abbott Laboratories
- Year of Incorporation: 1894
- Headquarters: Chicago, Illinois, United States
Over 160 countries where it operates. It operates in the medical devices, nutritional products, diagnostic products, and pharmaceutical products sectors around the world.
- Company Name: B Braun
- Year of Incorporation: 1839
- Headquarters: Melsungen, Germany
It operates in about 60 countries. It operates in the medical technology and healthcare industry sectors around the world.
- Company Name: Boston Scientific Corporation
- Year of Incorporation: 1979
- Headquarters: Marlborough, Massachusetts, United States
About 127 countries where it operates. It operates in the medical device sector, including pelvic, urology, neuromodulation, endoscopy, and cardiovascular health, around the world.
US Catheter Manufacturing Technologies Market Share, By Manufacturing Process, 2024 (%)
| Segments |
Shares (%) |
| Braiding |
30% |
| Coiling |
20% |
| RF (Radio Frequency) Welding |
18% |
| Laser Welding |
22% |
| Reflow Technology |
10% |
- Braiding — 30% – Technique for reinforcing catheter shafts with high durability and flexibility. Dominates due to widespread use in cardiovascular and neurovascular catheters demanding superior torque and pushability.
- Coiling — 20% – Spiral reinforcement structure providing kink resistance and flexibility. Strong share supported by growing usage in steerable and minimally invasive catheters, but not dominant compared to braiding.
- RF (Radio Frequency) Welding — 18% – Precision bonding method using electromagnetic energy for component sealing. Gaining momentum with increasing demand for reliable bonding in multi-lumen and specialty catheters.
- Laser Welding — 22% – High-precision joining for small and complex catheter components. Steadily rising with adoption of advanced catheter designs requiring micro-scale accuracy.
- Reflow Technology — 10% – Thermal bonding method used for smooth transitions and multi-layer tubing. Does not dominate due to more specialized, lower-volume use cases compared to reinforcement processes.
