U.S. Temperature Controlled Packaging Solutions Market - Databook 2025 to 2034

The U.S. temperature controlled packaging solutions market size surpassed USD 4.51 billion in 2024 and is predicted to reach around USD 10.99 billion by 2034, registering a CAGR of 9.31% from 2025 to 2034.

Highlights of the U.S. Temperature Controlled Packaging Solutions Market

• By type, the passive segment held a dominant presence in the U.S. temperature controlled packaging solutions market in 2024.
• By type, the active segment is expected to grow at the fastest rate in the market during the forecast period of 2025 to 2034.
• By insulation type, the insulated shipper segment accounted for a considerable share of the U.S. temperature controlled packaging solutions market in 2024.
• By insulation type, the insulated container segment is projected to experience the highest growth rate in the market between 2025 and 2034.
• By end user, the food & beverages segment led the U.S. temperature controlled packaging solutions market.
• By end user, the healthcare segment is set to experience the fastest rate of market growth from 2025 to 2034.
• By material, the polymer-based materials segment registered its dominance over the U.S. temperature controlled packaging solutions market in 2024.
• By material, the sustainable materials segment is anticipated to grow with the highest CAGR in the market during the studied years.

Industry Valuation and Growth Rate Projection

The temperature controlled packaging solutions refer to a specialized packaging solution designed to maintain a consistent temperature for sensitive products at the time of transportation and storage. This type of packaging is critical for goods that are temperature-sensitive, like chemicals, perishable foods, biologics, vaccines, and pharmaceuticals. The U.S. temperature controlled packaging solutions market growth is driven by the growing development of specialty drugs & biologics and the growing demand from the healthcare and pharmaceutical industries.

The U.S. temperature controlled packaging solutions market has many applications in different industries, including chemicals, food & beverages, and healthcare sectors. Temperature controlled packaging solutions play an important role in ensuring the integrity and quality of perishable goods like food and fresh produce, biologics, and pharmaceuticals.

Market Trends

• Sustainability and eco-friendly solutions: The benefits of sustainability and eco-friendly solutions include a more sustainable and greener future, biodiversity preservation, financial savings, improved indoor comfort, cleaner water supply, reduced waste production, lower energy costs, and healthier living spaces. Sustainable practices can help to strengthen community bonds, enhance quality of life, and provide hope for a better future.
• Growing development of specialty drugs and biologics: Biologics can treat autoimmune and chronic inflammatory diseases. Biologics can effectively control pain and inflammation, preventing the need for corticosteroids. Specialty drugs are often biologic drugs derived from living cells that are infused or injectable. They are used to treat rare or complex chronic conditions like hepatitis C, inflammatory bowel disease, HIV, psoriasis, hemophilia, rheumatoid arthritis, and cancer.

Restraints

• Strict regulations: Strict regulations challenge include loss of licensing and authorities, legal liability required, increased scrutiny, business disruptions, reputational damage, and additional costs that can limit the growth of the U.S. temperature controlled packaging solutions market. It may also include more frequent compliance audits, costly compliance measures, security breaches, and loss of consumer trust.
• Supply chain disruptions: Supply chain disruptions can cause shortages, delays, and other problems in the supply chain, leading to decreased customer satisfaction and increased costs. It may also lead to the non-availability of raw materials. Production or transportation delays indirectly lead to delays in goods delivery. It may also include quality issues, inconsistencies in the supply of raw materials, and a lack of supply chain visibility.

Opportunity

• Partnership and collaboration: Partnership and collaboration can greatly cultivate creativity and innovation within a business. By sharing resources, ideas, and expertise, team members can bring in fresh perspectives. This collaborative effect advances a culture of out-of-the-box thinking and encourages employees to challenge traditional norms. It can expose teams to new ideas. It also helps to improve operational efficiencies, enhance innovation, share resources, and increase market reach.

Recent Developments in the U.S. Temperature Controlled Packaging Solutions Market:

• In January 2025, an innovative temperature-controlled packaging solution for the pharmaceutical industry was launched by DS Smith. This solution is designed to support the sustainability targets of pharmaceutical and biotech businesses, meeting their need to store and transport delicate products across multiple territories in controlled temperature environments. DS Smith launches innovative temperature-controlled packaging solution - The Manufacturer
• In September 2023, two new temperature-controlled pharma packaging solutions, Celsure® XL Pallet Shipper and Celsure® VIP multi-use Parcel Shipper, were designed to guarantee temperature integrity across geographies and seasons were launched by PLUSS.

U.S. Temperature Controlled Packaging Solutions Market Companies:

• Pelican BioThermal
• Sonoco ThermoSafe
• Cryopak Industries, Inc.
• Softbox Systems
• Cold Chain Technologies, Inc.
• Va-Q-tec AG
• Cold Chain Packaging, Inc.
• Intelsius (part of Sonoco)
• Peli BioThermal, Inc.
• Thermo King (a brand of Trane Technologies)

U.S. Temperature Controlled Packaging Solutions Market Segmentation:

By Type

• Active
• Passive

By Insulation Type

• Insulated Container
  
  • Chest Style
  • Upright Style
• Insulated Shipper
  
  • Panels & Envelopes
  • EPS Shippers
  • PUR Shippers
  • VIP Shippers

By Product Type

• Gel Packs
• Foam Bricks
• Others

By End User

• Food & Beverage
• Healthcare
• Others

By Material

• Polymer-Based Materials
  
  • Polyethylene
  • Expanded Polystyrene
  • Others
• Compostable Materials
  
  • Polylactic Acid
  • Polybutylene Adipate Terephthalate
• Sustainable Materials
  
  • Cotton
  • Metal
  • Paper
  • Post-Consumer Recycled Resin (PCR)